Alpitronic
Field hub — common codes, ownership boundaries, and links into the fault database.
Alpitronic — field brand hub
Alpitronic tickets in this corpus center on Hypercharger (HYC) module-bank sites. HYC power modules often share coolant. One low-flow, airlocked, or offline bank can cascade derates across stalls that look like “four dead chargers” when the root is one wet path or one module group. Name HYC and the stall map before you open a crate of modules.
Payment-offline and grid-overvoltage are separate paths—do not combine them into one power-stage RMA.
When this OEM shows up / cabinet vs dispenser
HYC deployments present as a high-power cabinet with module banks feeding dispensers/guns. Ownership splits matter:
Cable / gun / ISO side: CableCheck isolation, wet connectors, cooled-cable quick-connect contamination after a gun swap.
Module / coolant side: Offline bank, shared-loop flow/pressure, cascade derate across sibling stalls on the same coolant plant.
Money path: PED / payment terminal offline while energy path may still FreeVend or RFID-start.
Grid side: Overvoltage / PQ events that trip or derate the cabinet—measure under load, not idle.
Confirm whether one gun, one module bank, or the whole pad shares the event. Shared coolant means a sister stall can be evidence, not coincidence.
How faults typically present
HMI
- Hypercharger fault banners / service codes (ALP-HYC-*).
- Soft derate banners long before hard Faulted when cooling or bank health slips.
- Module map showing one bank offline while others still report online.
OCPP / CSMS
StatusNotificationFaulted or Unavailable with AlpitronicvendorErrorCode/info—log verbatim.- Isolation at CableCheck: /guides/ccs-handshake-basics, /guides/ocpp-faulted-triage.
- Authorize / ReaderFailure with Ready energy path → money path (/guides/metering-payment).
- Peak-hour Faulted cluster with healthy ISO → think grid or shared coolant, not four SECC boards.
Physical cues
- Glycol smell, wet quick-connects after cable service, blocked filters, warm modules next to a silent bank, PED dark while guns look Ready.
Ranked common failure patterns
-
HYC isolation fault — Moisture or damaged cooled/uncooled cable before condemning the ISO board or module bank. Known-good cable prove first. Free sample: /entries/alpitronic-alp-hyc-iso-hyc-isolation-fault. Stage map: /entries/protocol-ccs-h03-cable-check-isolation-fail. Coolant contamination after swaps: /guides/liquid-cooling-loops.
-
Module offline bank (early-access / Pro depth) — One bank offline derates the stall or pad; shared coolant or power-share can cascade. Prove which bank, link health, and coolant state before full bank swap. Entry: /entries/alpitronic-alp-hyc-mod-module-offline-bank. Do not treat this as a free sample unlock—deeper OEM packing stays gated.
-
Payment terminal offline — PED/host path dead while FreeVend or RFID may still work. Split money from kWh. Entry: /entries/alpitronic-alp-hyc-pay-payment-terminal-offline. Related: /entries/ingenico-pay-to-payment-terminal-timeout, /guides/metering-payment.
-
Grid overvoltage — Upstream PQ / utility / capacitor events. Idle voltage lies—measure under the failing load. Entry: /entries/alpitronic-alp-hyc-grid-grid-overvoltage. Guide: /guides/site-power-quality-basics. Cluster timing across stalls is the tell.
Log sources / tools
| Source | What you pull |
|---|---|
| HYC HMI / service UI | Fault banner, module online map, coolant/flow |
| CSMS / OCPP | StatusNotification, MeterValues, Authorize timeline |
| Payment host / PED | Host reachability, reboot loops, USB power |
| DMM / IR / megger | Phase voltages under load, IR after cable swap, hotspots |
| Known-good cable | Moves isolation with cable vs stays with cabinet |
Field checklist (first 15 minutes)
- Photo HMI + connector ID + module-bank map.
- One gun, one bank, or whole pad?
- Weather / recent cable or coolant work?
- If ISO: dry + known-good cable before HV.
- If soft derate / bank offline: coolant level/flow/pump sound + sibling stalls.
- If payment only: FreeVend/RFID prove; leave power modules alone.
- If grid code: loaded voltage table before module crates.
When to escalate
Electrician / site power — Overvoltage / phase events matching HYC grid codes; feeder issues during multi-stall peaks.
Network / payment ops — PED offline with healthy energy path; host/merchant config; OCPP identity after board/SIM work.
Alpitronic OEM — Confirmed module bank fault after coolant and grid proven; ISO path after known-good cable fails dry; firmware latch with export attached.
Do not RMA a module bank for payment-only failures, rain ISO without dry-out/known-good cable, or grid overvoltage without a loaded voltage table. Shared coolant means one wet path can fake a “module epidemic”—prove the loop.
Worked examples
Example A — Isolation after overnight rain, one gun. Peer gun charges. Dry, known-good cooled cable moves the fault → cable/quick-connect. Fault stays → ISO/cabinet path. Do not open four module crates because Cloud said Faulted on one connector.
Example B — Three stalls derate at once after cable service on stall 2. Shared coolant contamination or airlock after one swap. Bleed/inspect loop per OEM fluid rules before declaring a “module epidemic.” See /guides/liquid-cooling-loops.
Example C — Cards fail, FreeVend works, modules healthy. Money path only. Pull PED/host timeline; leave HYC power stage closed. /guides/metering-payment.
Example D — Pad Faulted at 17:10 with overvoltage banners. Measure loaded voltage; compare utility event log. Module RMA after a grid spike wastes a truck roll.
False friends
| Looks like | Often actually |
|---|---|
| All modules bad | Shared coolant / one bank offline cascading |
| Dead charger | PED offline with energy path Ready |
| SECC failure | CableCheck moisture on one gun |
| Random Faulted | Grid OV under multi-stall ramp |
Related learning
/learn/site-power-vs-charger-fault · /learn/ccs-session-stages · /help
Models
Fault index (4)
ALP-HYC-ISOAlpitronic · HYC300 · DC Fast ChargersFree sampleHYC isolation fault
Alpitronic Hypercharger fails isolation during CableCheck on one connector, or occasionally across the whole cabinet, most often after rain, a cable swap, or overnight condensation. Because HYC300 modules share a common coolant loop, a wet or contaminated path on one gun can occasionally present as a broader isolation issue across the bank.
ALP-HYC-MODAlpitronic · HYC300 · DC Fast ChargersEarly access pro+Module offline bank
One Alpitronic Hypercharger power module drops offline within its bank, showing up as reduced maximum kW, an imbalanced …
ALP-HYC-PAYAlpitronic · HYC300 · Payment terminals solo+Payment terminal offline
Alpitronic Hypercharger's onboard payment terminal goes offline while the energy delivery path may continue operating un…
ALP-HYC-GRIDAlpitronic · HYC300 · DC Fast Chargers solo+Grid overvoltage
Alpitronic Hypercharger trips on grid overvoltage, aborting active sessions and refusing new ones until the input voltag…