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Equipment category

DC Fast Chargers

DC fast chargers (field intro)

DCFC cabinets and dispensers are the core of public and depot fast charging. This category indexes isolation, ground fault, CCS/NACS handshake, contactor, and power-stage faults across OEMs—always branch by one gun vs whole cabinet before you open HV.

What you are diagnosing

A StatusNotification Faulted string is not a root cause. Rank presentation: weather/GF, CableCheck isolation, latch/SLAC/SDP, cooling derate, site power, or soft-offline. Photograph HMI, connector ID, and peer gun status. Pull OCPP for the fault window. Then pick the subsystem.

How it presents

  • Faulted / Unavailable on one connector or the whole stall
  • Session aborts at CableCheck, PreCharge, or CurrentDemand
  • Derate banners before hard fault (thermal/cooling)
  • Multiple cabinets fault together at peak load (site power)

Start maps: OCPP Faulted triage, CCS handshake, site power quality. Protocol samples: CCS-H01, CCS-H03, OCPP-F01.

Field discipline

  1. One gun vs whole cabinet (or satellite vs power unit).
  2. Known-good cable before power-stage blame on ISO/CCS.
  3. Measure feeder under load when multi-stall symptoms align.
  4. Re-validate CSMS identity after board/modem swaps.
  5. Escalate with an evidence pack—not a bare fault code.

OEM hubs: ChargePoint, ABB, Tritium, Kempower, BTC Power. Browse DCFC faults below.

Use OEM hubs when the cabinet family is known: ChargePoint, ABB, Tritium, Kempower, BTC Power. Protocol samples remain the fastest crawlable path for cross-brand OCPP/CCS searches.

What not to do

Do not shotgun power modules on a single CableCheck fail. Do not clear protective GF/ISO without a cause. Do not ignore multi-cabinet coincidence—that is usually site power or LMS.

Faults (95)

OCPP-F01Cross-brand / Protocol · DC Fast ChargersFree sample

StatusNotification stuck Faulted after reboot

StatusNotification stuck Faulted after reboot — CSMS still shows Faulted even though local LEDs look ready, often after a dirty shutdown or uncleared vendor errorInfo. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F01.

3 confirmed
OCPP-F02Cross-brand / Protocol · DC Fast ChargersFree sample

Heartbeat timeout to CSMS

Heartbeat timeout to CSMS — station may look Available locally while Cloud shows offline, sessions fail Authorize, or Heartbeat gaps appear in the CSMS timeline. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F02.

1 confirmed
OCPP-F03Cross-brand / Protocol · DC Fast ChargersFree sample

Authorize rejected — invalid idTag

Authorize rejected — invalid idTag — badge/app presents locally but CSMS returns Invalid/Blocked, or local list is stale after prolonged offline. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F03.

1 confirmed
OCPP-F04Cross-brand / Protocol · DC Fast ChargersFree sample

StartTransaction never acknowledged

StartTransaction never acknowledged — Authorize succeeded but StartTransaction.conf never returns; session hangs Preparing/Suspended. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F04.

3 confirmed
OCPP-F05Cross-brand / Protocol · DC Fast ChargersFree sample

MeterValues missing during session

MeterValues missing during session — energy runs locally but CSMS billing/telemetry shows gaps or zero MeterValues. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F05.

2 confirmed
OCPP-F06Cross-brand / Protocol · DC Fast ChargersFree sample

RemoteStart fails while local RFID works

RemoteStart fails while local RFID works — CSMS RemoteStartTransaction rejected or times out though a badge starts fine. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F06.

2 confirmed
OCPP-F07Cross-brand / Protocol · DC Fast ChargersFree sample

Connector becomes Unavailable after SuspendEV

Connector becomes Unavailable after SuspendEV — vehicle paused, then charger never returns to Available for the next driver. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F07.

1 confirmed
OCPP-F08Cross-brand / Protocol · DC Fast ChargersFree sample

BootNotification rejected — wrong chargePointModel

BootNotification rejected — wrong chargePointModel / identity after board swap or clone config, leaving the charger offline to CSMS. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F08.

3 confirmed
OCPP-F09Cross-brand / Protocol · DC Fast ChargersFree sample

Firmware update stalls at downloading

Firmware update stalls at Downloading/Installing — charger stuck non-operative mid-FW with CSMS showing ongoing update. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F09.

3 confirmed
OCPP-F10Cross-brand / Protocol · DC Fast ChargersFree sample

DataTransfer vendorId rejected

DataTransfer vendorId rejected — OEM vendor messages fail while core OCPP profile still works, breaking advanced diagnostics or PnC helpers. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F10.

1 confirmed
NET-C01Cross-brand / Protocol · DC Fast ChargersFree sample

DNS resolution failure to CSMS

DNS resolution failure to CSMS — charger cannot resolve the CSMS hostname; Soft-offline with local Ready possible. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on NET-C01.

3 confirmed
NET-C02Cross-brand / Protocol · DC Fast ChargersFree sample

TLS handshake fail to CSMS

TLS handshake fail to CSMS — DNS works but TLS fails (cert/clock/SNI), leaving OCPP down. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on NET-C02.

3 confirmed
NET-C03Cross-brand / Protocol · DC Fast ChargersFree sample

NAT keepalive drops OCPP websocket

NAT keepalive drops OCPP websocket — sessions work briefly after reboot then Soft-offline until the next reconnect. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on NET-C03.

1 confirmed
NET-C04Cross-brand / Protocol · DC Fast ChargersFree sample

Proxy MITM breaks certificate pin

Proxy MITM breaks certificate pin — corporate proxy intercepts HTTPS and the charger rejects the substituted certificate. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on NET-C04.

3 confirmed
MET-01Cross-brand / Protocol · DC Fast ChargersFree sample

Energy meter CRC error

Energy meter CRC error (MET-01) — Metering field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

3 confirmed
MET-02Cross-brand / Protocol · DC Fast ChargersFree sample

CT polarity reversed after service

CT polarity reversed after service (MET-02) — Metering field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

2 confirmed
GND-01Cross-brand / Protocol · DC Fast ChargersFree sample

Ground continuity fail at dispenser

Ground continuity fail at dispenser (GND-01) — Ground / isolation field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

1 confirmed
GND-02Cross-brand / Protocol · DC Fast ChargersFree sample

Isolation monitor nuisance trip wet weather

Isolation monitor nuisance trip wet weather (GND-02) — Ground / isolation field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

2 confirmed
SEQ-02Cross-brand / Protocol · DC Fast Chargers solo+

Emergency stop latch not cleared in CSMS

Emergency stop latch not cleared in CSMS (SEQ-02) — Sequence / interlock field fault. Stay OEM-agnostic until the protoc…

3 confirmed
TEMP-01Cross-brand / Protocol · DC Fast ChargersFree sample

Ambient derate never recovers overnight

Ambient derate never recovers overnight (TEMP-01) — Thermal / ambient field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

1 confirmed
TEMP-02Cross-brand / Protocol · DC Fast ChargersFree sample

Inlet air filter clog false overtemp

Inlet air filter clog false overtemp (TEMP-02) — Thermal / ambient field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

3 confirmed
RFID-01Cross-brand / Protocol · DC Fast ChargersFree sample

RFID reader no UID

RFID reader no UID (RFID-01) — RFID / auth field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

2 confirmed
RFID-02Cross-brand / Protocol · DC Fast Chargers solo+

RFID works offline but CSMS rejects

RFID works offline but CSMS rejects (RFID-02) — RFID / auth field fault. Stay OEM-agnostic until the protocol stage pins…

2 confirmed
CLK-01Cross-brand / Protocol · DC Fast Chargers solo+

Clock skew breaks TLS / auth tokens

Clock skew breaks TLS / auth tokens — station time wrong enough that certificates or token windows fail, producing Soft-…

2 confirmed
CFG-01Cross-brand / Protocol · DC Fast ChargersFree sample

Wrong OCPP URL after board swap

Wrong OCPP URL after board swap — new controller still points at lab/staging or old CSMS, so production Cloud never sees the charger. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on CFG-01.

3 confirmed
CFG-02Cross-brand / Protocol · DC Fast ChargersFree sample

Connector ID mismatch dual-gun cabinet

Connector ID mismatch dual-gun cabinet (CFG-02) — Configuration field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

2 confirmed
CFG-03Cross-brand / Protocol · DC Fast ChargersFree sample

Power module map incorrect after expansion

Power module map incorrect after expansion (CFG-03) — Configuration field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

2 confirmed
OCPP-F11Cross-brand / Protocol · DC Fast ChargersFree sample

StopTransaction id mismatch

StopTransaction id mismatch — stop fails or CSMS alarms because transactionId/idTag does not match the open transaction. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F11.

1 confirmed
OCPP-F12Cross-brand / Protocol · DC Fast ChargersFree sample

GetConfiguration key unknown storm

GetConfiguration key unknown storm — CSMS polls unsupported keys, filling logs and sometimes slowing the charger’s OCPP task. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F12.

1 confirmed
NET-C05Cross-brand / Protocol · DC Fast ChargersFree sample

MTU black hole on cellular path

MTU black hole on cellular path — large OCPP frames fail while tiny pings seem fine; Boot/FW/MeterValues flake on LTE. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on NET-C05.

3 confirmed
GND-03Cross-brand / Protocol · DC Fast Chargers solo+

Bond jumper missing at pedestal

Bond jumper missing at pedestal (GND-03) — Ground / isolation field fault. Stay OEM-agnostic until the protocol stage pi…

2 confirmed
RFID-03Cross-brand / Protocol · DC Fast Chargers solo+

Local list full — new cards fail

Local list full — new cards fail (RFID-03) — RFID / auth field fault. Stay OEM-agnostic until the protocol stage pins a …

3 confirmed
CFG-04Cross-brand / Protocol · DC Fast ChargersFree sample

Wrong timezone breaks TOU LMS

Wrong timezone breaks TOU LMS (CFG-04) — Configuration field fault. Stay OEM-agnostic until the protocol stage pins a hardware path; capture SECC/OCPP/vehicle evidence before opening the cabinet.

1 confirmed
MET-03Cross-brand / Protocol · DC Fast Chargers solo+

kWh under-report vs utility CT

kWh under-report vs utility CT (MET-03) — Metering field fault. Stay OEM-agnostic until the protocol stage pins a hardwa…

3 confirmed
TEMP-03Cross-brand / Protocol · DC Fast Chargers solo+

Sun load derate on unshaded cabinet

Sun load derate on unshaded cabinet (TEMP-03) — Thermal / ambient field fault. Stay OEM-agnostic until the protocol stag…

3 confirmed
OCPP-F13Cross-brand / Protocol · DC Fast ChargersFree sample

ChangeAvailability rejected while charging

ChangeAvailability rejected while charging — ops tries to set Inoperative mid-session and charger correctly rejects, or rejects even when idle due to state desync. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on OCPP-F13.

2 confirmed
NET-C06Cross-brand / Protocol · DC Fast ChargersFree sample

CSMS rate-limits StatusNotification

CSMS rate-limits StatusNotification — after a reconnect storm the CSMS throttles, chargers appear offline/Faulted in UI despite healthy hardware. protocol field note: keep evidence scrubbed and prove the ranked cause before module RMA on NET-C06.

1 confirmed
CP-E250-GFChargePoint · Express 250 · DC Fast ChargersFree sample

Ground fault trip under rain

Express 250 ground-fault trip under rain, wash-down, or wet holster — Cloud Faulted and local GF latch may refuse clear until the moisture path is proven dry. chargepoint field note: keep evidence scrubbed and prove the ranked cause before module RMA on CP-E250-GF.

2 confirmed
CP-E250-ISOChargePoint · Express 250 · DC Fast ChargersFree sample

Isolation fault after cable swap

Express 250 isolation fault before or during CableCheck after a cable swap, rain, or cooled-cable service — one gun or whole power cabinet. chargepoint field note: keep evidence scrubbed and prove the ranked cause before module RMA on CP-E250-ISO.

1 confirmed
CP-E250-FANChargePoint · Express 250 · DC Fast Chargers solo+

Power module fan fail

Express 250 power-module fan fail or thermal derate — loud/stopped fan, elevated module temps, or Cloud thermal events w…

2 confirmed